MATERIAS PRIMAS PARA LA
FABRICACION DE MANGUERAS
NITRILO (NBR)
Nitrilo es el elastómero más ampliamente utilizado en la industria de sello. La popularidad de nitrilo es debido a su excelente resistencia a los productos petrolíferos. Tiene buenas propiedades físicas y es superior a la mayoría de los cauchos en lo que respecta a la deformación por compresión, al desgarro y resistencia a la abrasión. Se ofrece una alta resistencia a los fluidos de aceite mineral a base hidráulicos, grasa de silicona, aceites a base de petróleo, agua y alcoholes.
Las principales propiedades de limitación de nitrilo son su pobre ozono y resistencia a la intemperie y resistencia al calor moderado, pero en muchas aplicaciones estos no son factores limitantes.
VENTAJAS:
> excelente conjunto de compresión
> buena resistencia al desgarro
> buena resistencia a la abrasión
> buena resistencia a los aceites a base de petróleo
> buena base de resistencia al aceite mineral y fluidos hidráulicos
> buena resistencia a disolvente, agua y alcoholes
DESVENTAJAS:
> pobre resistencia a la intemperie
> resistencia al calor moderado
> no es adecuado para el uso en líquidos de frenos
> no es adecuado para el uso en disolventes altamente polares
TEMPERATURAS: -20°C to +100°C
PVC
PVC is rated self-extinguishing, has an exceptional chemical resistance and is easy to machine. PVC shows high mechanical strengths, tensile strength and can be used in application ranging in temperature from -15°C to +60°C. it can also be easily solvent cemented and welded.
VENTAJAS:
>high mechanical strength, tensile strength and hardness
>good insulation properties
>high chemical resistance
>self-extinguishing
>low water absorption
>easy to varnish and glue
DESVENTAJAS:
low impact strength
limited weather resistance
TEMPERATURAS: -15°C to +60°C
HYDROGENATED NITRILE (HNBR) |
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HNBR is achieved by hydrogenated NBR. Greatly improved wear and extrusion resistance over standard NBR. Good chemical compatibility and it is excellent heat and oil resistant including exposure to such oil additives as detergents, anti-oxidants and anti-wear agents. It also shows a up to five times higher resistance to sour gas and ozone resistance. Has an extended high temperature range. |
Temperature Range (dry heat) | |
low |
high |
|
-22 °F |
300 °F |
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Application Advantages | ||
> excellent heat and oil resistance |
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Primary Uses | Application Disadvantages |
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Seal and gasket application requiring additional resistance to chemicals and slightly higher temperatures than can be handled with NBR. O-Rings, washers, rod and piston seals, back-up rings, gaskets. |
increased cold flow with hydrogenation |
FLUOROCARBON (FKM,FKM) |
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An excellent elastomer for use in high temperature applications. Also exhibits excellent chemical resistance, commonly referred as FKM or FKM. Fluorocarbon exhibits resistance to a broader range of chemicals combined with very good high temperature properties more so than any of the other elastomers. It is the closest available approach to a universal elastomer for sealing in the use of o-rings and other custom seals over other types of elastomers. |
Temperature Range (dry heat) | |
low |
high |
|
-4 °F |
392 °F |
|
Application Advantages | ||
>excellent chemical resistance |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
poor low temperature flexibility |
ETHYLENE-PROPYLENE (EPDM) |
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Ethylene-propylene compounds are used frequently to seal in brake systems, and for sealing hot water and steam. Ethylene propylene compounds have good resistance to mild acids, detergents, alkalis, silicone oils and greases, ketones, and alcohols. They are not recommended for applications with petroleum oils, mineral oil, di-ester lubricants, or fuel exposure. |
Temperature Range (dry heat) | |
low |
high |
|
-40 °F |
302 °F |
|
Application Advantages | ||
>exceptionally good weather aging and ozone >resistance |
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Primary Uses | Application Disadvantages |
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standard and special sealing applications as hydraulic or rotary seal, O-rings, flange seals and gaskets |
poor petroleum oil and solvent resistance |
POLYURETHANE (AU) (EU) |
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Millable polyurethane exhibits excellent abrasion resistance and tensile strength as compared to other elastomers providing superior performance in hydraulic applications with high pressures, abrasive contamination and shock loads. |
Temperature Range (dry heat) | |
low |
high |
|
-22 °F |
230 °F |
|
Application Advantages | ||
> excellent abrasion resistance |
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Primary Uses | Application Disadvantages |
|
Static and dynamic seals (standard and special), wiper, O-rings, back-up rings, flange seals, rotary seals: |
poor resistance to water |
SILICONE (VMQ) |
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Silicone is a semi-organic elastomer with outstanding resistance to extremes of temperature with corresponding resistance to compression set and retention of flexibility. Silicone elastomers also have excellent weathering, ozone and aging properties. |
Temperature Range (dry heat) | |
low |
high |
|
-78 °F |
392 °F |
|
Application Advantages | ||
> excellent extreme temperature properties |
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Primary Uses | Application Disadvantages |
|
O-rings, rubber seals and custom molded rubber components for: |
typically not good for dynamic seals due to friction properties and poor abrasion resistance |
FLUOROSILICONE (FVMQ) |
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Fluorosilicone rubber which combines the good high and low temperature stability of Silicone with the fuel oil and solvent resistance of Fluorocarbons. It is most often used in aerospace applications for systems requiring fuel and/or diester-based lubricant resistance up to a dry heat limit of 400° F. Its features good compression set and resilience properties. It is suitable for exposure to air, ozone, chlorinated and aromatic hydrocarbons. Fluorosilicone is designed for static sealing use. Because of its limited physical strength, poor abrasion resistance and high friction characteristics. Fluorosilicone is not recommended for dynamic sealing applications. It is also not recommended for exposure to brake fluides, hydrazine, or ketones |
Temperature Range (dry heat) | |
low |
high |
|
-78 °F |
347 °F |
|
Application Advantages | ||
>excellent extreme temperature properties |
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Primary Uses | Application Disadvantages |
|
O-rings, rubber seals and custom molded rubber components for: |
typically not good for dynamic seals due to friction properties and poor abrasion resistance |
NATURAL RUBBER (NR) |
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Natural rubber is a product coagulated from the latex of the rubber tree, hevea brasiliensis. Natural rubber features low compression set, high tensile strength, resilience, abrasion and tear resistance, good friction characteristics, excellent bonding capabilities to metal substrate, and good vibration dampening characteristics |
Temperature Range (dry heat) | |
low |
high |
|
-60 °F |
220 °F |
|
Application Advantages | ||
> excellence compression set |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
poor resistance to attack by petroleum oils |
NEOPRENE / CHLOROPRENE (CR) |
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Neoprene homopolymer of chlorobutadiene and is unusual in that it is moderately resistant to both petroleum oils and weather (ozone, UV, oxygen). This qualifies neoprene uniquely for certain sealing applications where many other materials would not be satisfactory. Neoprene is classified as a general purpose elastomer which has relatively low compression set, good resilience and abrasion, and is flex cracking resistant. |
Temperature Range (dry heat) | |
low |
high |
|
-40 °F |
250 °F |
|
Application Advantages | ||
>high resilience with low compression set |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
moderate water resistance |
STYRENE BUTADIENE (SBR) |
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Styrene-Butadiene (SBR) is a copolymer of styrene and butadiene. |
Temperature Range (dry heat) | |
low |
high |
|
-50 °F |
212 °F |
|
Application Advantages | ||
>good resistance to brake fluids |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
>poor weather resistance |
POLYACRYLATE (ACM) |
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Polyacrylates are copolymers of ethyl and acrylates which exhibit excellent resistance to petroleum fuels and oils and can retain their properties when sealing petroleum oils at continuous high temperatures up to 347 °F. These properties make polyacrylates suitable for use in automotive automatic transmissions, steering systems, and other applications where petroleum and high temperature resistance are required. |
Temperature Range (dry heat) | |
low |
high |
|
-60 °F |
300 °F |
|
Application Advantages | ||
>petroleum fuel and oil resistance |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
poor compression set performance relative to NBR |
ETHYLENE ACRYLIC (AEM) |
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Ethylene-acrylic (Vamac ) is a terpolymer of ethylene, methyl acrylate, and an acid-containing monomer as a cure site. It exhibits properties similar to those of Polyacrylate, but with extended low temperature range and with enhanced mechanical properties. |
Temperature Range (dry heat) | |
low |
high |
|
-40 °F |
300 °F |
|
Application Advantages | ||
>excellent vibration dampening |
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Primary Uses | Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: |
not recommended for exposure to fuel, brake fluid, aromatic hydrocarbons or phosphate esters. |
Virgin PTFE (PTFE Virgin) |
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PTFE Virginis a tough high temperature material offering the widest range of applications. Resistant to almost all chemicals (only solid alkalies can attack PTFE), its very low coefficient of friction and high impact resistance make it suitable for wide chemical exposure situations, with emphasis on temperature extremes. |
Temperature Range (dry heat) | |
low |
high |
|
-328 °F |
500 °F |
|
Application Advantages | ||
>excellent low friction |
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Primary Uses | ||
O-rings, Spring-Energized Seals, V-packings, back-up rings, wiper, valve seats, rod & piston profiles, shaft seals, lip seals, Gaskets, guiding/bearing elements, machined components. |
PTFE Filled (PTFE Filled) |
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PTFE Filled has improved mechanical properties over virgin PTFE. The influence of filler materials results in an increase in mechanical strength, increase in hardness, reduction of wear and/or friction, improvement in the flow strength and increase in thermal shape stability. The most important fillers: glass, carbon, graphite, bronze, nickel, MOS2, mica, and high performance polymers and minerals. |
Temperature Range (dry heat) | |
low |
high |
|
-328 °F |
500 °F |
|
Application Advantages | ||
>improved wear resistance |
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Primary Uses | ||
Glass filled PTFE, excellent for dynamic applications and wear parts requiring low friction and good wear resistance and high pressure resistance. |
ACETAL (Delrin, POM) |
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Acetal has gained widespread recognition for its reliability of performance. It has high mechanical strength, rigidity, dimensional stability, high impact strength and good abrasion. |
Temperature Range (dry heat) | |
low |
high |
|
-58 °F |
230 °F |
|
Application Advantages | ||
>no microporosity |
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Primary Uses | Application Disadvantages |
|
Wear rings, back up rings, bushings and bearings, gear wheels, parts of pumps, screws, ornamental mountings and fittings, parts for the textile industry |
not resistance to high concentrated acids |
NYLON (PA6, PA6.6) |
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Nylon has very good physical properties and is one of the most widely used engineering plastics in the industry today. PA shows a high thermostability, also high stiffness, hardness and toughness are some of its main characteristics. Due to the fact, that the good mechanical properties will be achieved only after conditioning. This material must be conditioned again after an annealing. In addition, this conditioning occurs with a longer storage in air automatically. |
Temperature Range (dry heat) | |
low |
high |
|
-58 °F |
230 °F |
|
Application Advantages | ||
>high strength and stiffness |
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Primary Uses | Application Disadvantages |
|
Wear rings, back-up rings, bearings parts (good sliding properties), gear wheels, pump parts, parts in the automotive manufacturing (e.g. lock parts, chain wheels, housings, carburetor parts, etc), sliding parts, castors( reduction of the noise level), fittings, etc… |
dimension stability, electrical and mechanical properties may become affected by absorbing moisture or water |
PEEK |
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Polyether etherketone can be used at very high temperatures (+260°C) and it shows an extraordinary mechanical strength, toughness, hardness, flexural strength, trosional strength. PEEK exhibits excellent chemical resistance, very good dielectric properties up to +260°C and a very good resistance to all kinds of radiation. Importantly it is self-extinguishing according to UL 94. |
Temperature Range (dry heat) | |
low |
high |
|
-40 °F |
500 °F |
|
Application Advantages | ||
>excellent mechanical strength |
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Primary Uses | Application Disadvantages |
|
Bearing shells, piston rings, valve seats, gears, seals, aviation, pump vanes, plug connectors, wafer carriers. |
notched impact strength relatively low |
PSU |
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Polysulfone show great thermal stability (from -100 to +160°C). PSU possess a high mechanical strength, very good dielectric properties and hydrolysis resistance. High radiation resistance and self-extinguishing. PSU has a low notch impact strength. |
Temperature Range (dry heat) | |
low |
high |
|
-148 °F |
320 °F |
|
Application Advantages | ||
>high strength and rigidity |
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Primary Uses | ||
Parts for microwave ovens, blow-dryers, food industry, pump wheels, insulators, medical industry, etc… |
PPSU |
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Polyphenylensulfone is an amorphous material, with improved impact, chemical resistance and hydrolysis resistance compared to PSU. The ususal operating temperature is with approx. 180°C. The extremely high notched impact strength remains also after a heat aging. |
Temperature Range (dry heat) | |
low |
high |
|
-58 °F |
356 °F |
|
Application Advantages | ||
>high strength and rigidity |
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Primary Uses | ||
As with PSU but with higher chemical resistance |
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PEI |
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Polyetherimide has a high mechanical strength in coordination with a good chemical and heat resistance (up to +170°C). good dimensional stability and creep resistance. Its under the thermoplastics singular torque strength permits the economical substitution of machining fabricated small parts from steel. |
Temperature Range (dry heat) | |
low |
high |
|
|
338 °F |
|
Application Advantages | ||
>very high strength and rigidity |
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Primary Uses | ||
Parts for electrical engineering, food industry and in the aircraft construction, etc…. |
PET |
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Polyethylence terephthalate shows high tensile and mechanical strength, hardness and toughness, low friction and a high dimensional stability. PET may be used at temperatures ranging from -40°C to +110°C. |
Temperature Range (dry heat) | |
low |
high |
|
-40 °F |
230 °F |
|
Primary Uses | Application Advantages | |
Bearings |
>high mechanical resistance and tensile strength |
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Application Disadvantages | ||
limited dielectric properties |
PVDF (Kynar) |
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PVDF shows a higher tensile strength, pressure resistance and dimensional stability than the related PTFE, but friction and insulation properties are lower. PVDF has a high mechanical strength and toughness at lower temperature and its self-extinguishing. The temperature ranges from -30°C to +150°C |
Temperature Range (dry heat) | |
low |
high |
|
-22 °F |
302 °F |
|
Primary Uses | Application Advantages | |
Pumps, rotation disks, valves, fittings, glide tracks, cogwheels, chemical processing. |
>high mechanical strength and tensile strength |
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Application Disadvantages | ||
toxic fumes when burned |
E-CTFE (Halar) |
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E-CTFE exhibits an extraordinary impact strength at temperatures ranging from -76°C to +150°C. A great part of the product properties attributes to the very smooth surface and differentiates Halar from other fluoropolymers. Due to the fact that E-CTFE is very pure, this material is being used to process chemicals and ultrapure water for the semiconductor industry. Also the permeation resistance to oxygen, carbon dioxide, chlorine gas and hydrochlorid acid is 10 to 100 times better than PTFE. |
Temperature Range (dry heat) | |
low |
high |
|
-105 °F |
302 °F |
|
Primary Uses | Application Advantages | |
Parts which come in contact with aggressive materials (e.g. machine-making industry). Lining of tanks, pumps, flanges, fitting, parts in centrifuges and control engineering industry etc… |
>extremely high impact strength(up to -40°C) |
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Application Disadvantages | ||
high density |
PPE |
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PPE belongs to the group of the amorphous materials and can be used in temperatures ranging from -50 to +105°C. |
Temperature Range (dry heat) | |
low |
high |
|
-58 °F |
221 °F |
|
Primary Uses | Application Advantages | |
parts for electrical engineering and household utensils, shafts, gear wheels, etc…. |
>high dimensional stability |
PE-UHMW |
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PE-UHMW offer resistance to almost all acids and bases, detergents and hot water. PE-UHMW has good insulation properties and is easy to weld. The operating temperature of PE-UHMW is from -150°C and +90°C. |
Temperature Range (dry heat) | |
low |
high |
|
-238 °F |
194 °F |
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Primary Uses | Application Advantages | |
Sewage industry |
>very low friction |
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Application Disadvantages |
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high density |
PVC |
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PVC is rated self-extinguishing, has an exceptional chemical resistance and is easy to machine. PVC shows high mechanical strengths, tensile strength and can be used in application ranging in temperature from -15°C to +60°C. it can also be easily solvent cemented and welded. |
Temperature Range (dry heat) | |
low |
high |
|
5°F |
140F |
|
Primary Uses | Application Advantages | |
Pumps and valves, seals, pipe systems, bearings, brush industry, |
>high mechanical strength, tensile strength and hardness |
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Application Disadvantages |
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low impact strength |